2002 ford ranger manual transfer case motor testing procedure

Once you join youll be able to post messages, upload pictures of your ford, and have a great time with other ranger fans. The basic system consists of a transfer case motor and encoder, front differential actuator, transfer case module, speed sensors, switches and park input and output to the pcm. We here at auto parts warehouse want to make sure youre happy with your car part purchases. As with any modulecomputerbased diagnostic strategy, its. Order ford ranger transfer case motor online today. The shift motor can be removed from the transfer case and the fourwheel drive can be engaged with a pair of vicegripes to determine whether the starter motor has failed.

Transfer case general information 2000 ranger workshop manual diagnosis and testing procedure revision date. Ford ranger 4wd 2009, remanufactured transfer case shift motor by evolution driveline. I have an automatic 2002 xlt 4x4 ford ranger that has been having issues. The transfer case control module symptoms make you aware of any problem. Ford ranger 4wd with manual shift transfer case 2002, transfer case rebuild kit by skf. In addition to ford motor credit company, ford europe operations include ford customer service division and 24 manufacturing facilities 16 wholly owned or consolidated joint venture facilities and 8 unconsolidated joint venture facilities. The best thing to do would be to check for power and ground at the motor. If you are having problems with your 4x4, follow these steps to diagnose the trouble. The transfer case motor in your ford ranger powers the transfer case, the component that routes power created in the transmission to the drive shaft and subsequently the front and rear axles, enabling the fourwheel or allwheel drive on your vehicle. How to replace transfer case shift motor 9812 ford ranger. Ford still offered the manual transfer case as well as the electronic shift transfer case. Ford ranger transfer case best transfer case parts for ford.

Ford ranger transfer case best transfer case parts for. Refine your search for 4x4 control module ford explorer. Sometimes just a replenishing of the ford ranger transfer case fluid is all that is required, but more often than not, damage to the transfer case housing or gears will require a replacement motor. Oct 31, 2010 the best thing to do would be to check for power and ground at the motor. The transfer case module data can be accessed with a scan tool such as the tech 2, which is gms official scan tool. Problems with ford rangers can arise with either the low or high 4x4 system or the automatic or manual hubs. Reverse the polarity of these connections to rotate the motor to the 4wdlow position. Malfunction indicator lamp mil on with diagnostic trouble codes dtcs p0300p0306 and p0316 rough running at various rpm rough idle misfire action this may be due to an engine exh. Were always looking for new information as well as modified ford rangers to share with other ford ranger enthusiasts. I got to looking around on the motorcraft site and found wh.

At 219,000 miles, the transfer case motor on my 2002 ford ranger xlt. For more than three decades, ford trucks and sport utility vehicles with fourwheeldrive 4wd have had a solid reputation for dependability. The owners manual says to use mercon so i was going to go ahead and use mercon v. Diagnosis of the electronic shift 4x4 transfer case. My shift motor on the transfer case seems to work, so it might be the box under the kick plate on the passinger side. Have someone activate a shift and look for a brief one second increase in voltage and listen for the relay to click on, then off. Check out free battery charging and engine diagnostic testing while you are in store. Feb 14, 2011 our site is specifically designed for you and its a great place for ford ranger fans to meet online. Ford ranger 4x4s have been popular with truck owners since they were first introduced by the ford motor co. Below is an automatic locking hub for a ford ranger.

Ford fseries permanent fourwheel drive 19741979 twospeed new process 203 transfer case, center differential with 50. Page 1 2000 ranger workshop manual page 1 of 62 section 30807a. The transfer case control module tccm is a specialty of the general motors 4wd operation. Transfer case shift motor question ford truck enthusiasts forums. Ford motor company 2002 ford crown victoria owners guide 16 pages. Apr 11, 2018 in this video i show the steps and procedures necessary to remove and replace as well as diagnose a bad ford transfer case motor, is motors can be found on f1 50s lincoln navigators and for. Low prices on transmission transfer case motor for your ford ranger at advance auto parts. Is there any way to test the transfer case shift motor on. The problem is most common on ranger pickups and explorer suvs. The automatic shift transfer cases arent as common in the 19861988 ford ranger as the manual shift transfer cases. How do you engage the 4 wheel drive on a ford ranger answers. Diagnosis and testing four wheel drive 4wd systems principles of operation electronic shift transfer case electronic shift refer to wiring diagrams cell 34, electric shift control for schematic and connector information. When this sensor isnt functioning properly or the motor stops slightly off location, the shift control module may become confused.

If so, then turn this knob to the right and you will have engaged the 4 wheel drive. Buy a 2002 ford ranger transfer case motor at discount prices. Ford ranger 4x4 transfer case motor ford ranger 4wd. Access to the motor under my 2002 ford ranger was much easier than i. Kind of primitive but you can also tap on it to see if it will start working. I attempted my manual relay manipulation again to see if i could move. Ford truck world transfer caseesof problems super duty. Transfer case fluid drain and fill procedure w very important tips. Ford ranger transfer case motor transfer case motors. These descriptions cover the two extreme positions in the rotation of the transfer case shift motor. Discussion in drivetrain tech started by brinker88. If voltage is present, repair short to voltage in orangewhite wire. Dorman 600928 transfer case shift motor for select fordlincoln models. How can i test the 4 wheel drive actuator motor on the.

Aug 21, 2011 diagnosis and testing four wheel drive 4wd systems principles of operation electronic shift transfer case electronic shift refer to wiring diagrams cell 34, electric shift control for schematic and connector information. Ford ranger questions how can i check a transfer case motor. Transfer case bw 54 ford explorer ranger maintenance. In this video i show the steps and procedures necessary to remove and replace as well as diagnose a bad ford transfer case motor, is motors can be found on f1 50s lincoln navigators and for. Install the new motorencoder gasket to the transfer case. Due to the rugged nature of 4wd activity, occasional failure to engage all four wheels for better traction can occur. Some later model 4wd systems have scan tool capabilities along with diagnostic. View and download ford 2002 ranger user manual online. Check out free battery charging and engine diagnostic testing while you are. This is the highly detailed factory service repair manual for the2002 ford ranger, this service manual has detailed illustrations as well as step by step instructions,it is 100 percents complete and intact. Illuminated indicator lights dont necessarily mean the 4wd is engaged. How to replace 4x4 transfer case shift motor 9501 ford explorer. Visit us online or call 8888443393 and order today.

All of its functions involve the shift processing the shift request, executing it, and verifying the completion. Each has its own diagnostic procedures, and the best source for understanding how these systems work will always be your information system. Designed utilizing the latest technology, this product by skf features premium quality and will perform better than advertised. Anyway, it basically said unplug two prong connector at transfer case motor and put testlight in between two and it should blink a few times when you switch to 4x4. It controls the electronicallyoperated 4wheeldrive system. Access to the motor under my 2002 ford ranger was much easier than i expected and the wiring was all perfect. Whether your an old timer or just bought your ford youll find that ranger forum is a great community to join. Then shop at 1a auto for a high quality, aftermarket transfer case motor replacement for your ford ranger at a great price. Is there any way to test the transfer case shift motor on the.

Gm has used many different fourwheeldrive control systems in its vehicles over the years, ranging from pure mechanical to electronically controlled. Advance auto parts has 1 different transfer case control module for your vehicle, ready for shipping or instore pick up. All dash light should come on with key on, it a bulb test, nothing to do. P1850 ford description transmission transfer case contact plate b circuit failure is the generic description for the p1850 ford code, but the manufacturer may have a different description. Ford ranger transfer case motor auto parts warehouse.

Aug 23, 2017 this is the highly detailed factory service repair manual for the2002 ford ranger, this service manual has detailed illustrations as well as step by step instructions,it is 100 percents complete and intact. Whether youre a weekend warrior who loves the offroad, or you simply need 4wheel drive due to inclement weather, your transfer case needs to be ready for that smooth transition from 2 to 4wheel drive. In this video i go over some important information about using the wrong fluids in your transfer case. Transfer case control module symptoms you should not ignore. Ford ranger transfer case control module advance auto parts. Tested fuses all ok in fuse panel in cabin and under hood, read more. Choose top quality brands a1 cardone, dorman, replacement, skp. Both use the same controls and happen to have stored the same dtc.

Ford technical service bulletin tsb 05263 the ranger. Transfer case, 4x4 system, general 1993 aerostar ranger explorer workshop manual 1993 aerostar ranger explorer page 1 of 3. Ranger is fords attempt in a crowded compact pickup truck, whose production spans for several decades and four generations. Every manual available online found by our community and shared for free.

To get to the proper screens, you must choose the powertrain selection, then navigate your way to the atc selections. Retech transfer case shift motors are remanufactured to meet or exceed oem specifications for quality, fit, and performance. Find aftermarket and oem parts online or at a local store near. Transfer case general information 2002 f150 workshop manual description and operation procedure revision date. Ford ranger transmission transfer case motor advance auto parts. Jan 10, 2019 the transfer case control module tccm is a specialty of the general motors 4wd operation. View online or download ford 2002 ranger user manual, owners manual.

Our site is specifically designed for you and its a great place for ford ranger fans to meet online. This procedure is the same on 95, 96, 97, 98, 99, 00, and 01 ford explorer and 0001 mercury mountaineer. Sep 27, 2016 1a auto shows you how to repair, install, fix, change or replace a transfer case shift motor that is not working, engaging or is defective. Lots of problems on rangers with the fuel pump relay. Shift motor positions check transfer case shift motor to check if the transfer case shift motor is actually functioning because it may be hard to hear it in a noisy shop attach a voltmeter to a4 and a5. This item dorman 600807 transfer case motor dorman 600928 transfer case shift motor for select ford lincoln models 4wd transfer case shift motor actuator for 20032005 ford explorer 19952003 ford ranger mazda b2300 b3000 b4000 19982001 b2500 replace part number 600807 1l5z7g360a black. One online thread seemed to address the common problem of getting your ford rangers gearshift stuck in 4wheel lo gear, and being unable to get it. Problems with the gem module in these trucks can cause the.

Throughout these years, it held a considerable market share and rack up respectable sales figures of over 7 million units sold. P1850 ford transmission transfer case contact plate b. Ive seen some installation directions that talk about replacing some wires, etc. May 10, 2011 control module needs to know where the shaft is before making a new shift. Rebuilding a ford transfer case shift motor the ranger station. Problems with the gem module in these trucks can cause the transfer case to get stuck in a single range. The first ford cars were shipped to europe in 1903 the same year ford motor company was founded. The 2002 ford ranger has 1 nhtsa complaints for the power train. Need to replace your ford ranger 4x4 transmission transfer case shift motor. Bad contacts inside might let the pump still work or be dropping some voltage there.

Currently we have no further information abouth the p1850 ford obdii code. When it comes to your ford ranger, you want parts and products from only trusted brands. Dont let a faulty part hold you back from conquering those challenges get transfer case parts from autozone. Check for voltage on orangewhite wire between transfer case electric shift motor terminal no. Climate here ranges from 20 deg c to 30 deg c winter to summer, most of the rangers duty is daily driver, but there is a good bit of hauling and towing in the mix, and i. This video is applicable the 01 ford ranger list of tools used. If present and it does not shift, you either have a module concern or a shift motor concern. In 1997 ford began using the gem module in their trucks for transfer case control with the 56, 54, 4405 and 4406 esof electronic shift on the fly transfer cases, as well as the awd systems.